Over four weeks, I put five different breathable baseball caps through their paces. Summer heat brings sweat, and choosing the wrong hat means ending up with a damp, heavy mess. We were determined to find a cap that would stay cool during intense activities like hard work or long hikes.
The ideal summer cap needs to deliver on three essential qualities:
We went beyond simply trying them on. Each cap was evaluated for durability, weight, and how well it allowed air to circulate. Our rating system focused on three key areas:
Verdict: Don't choose a cap based on looks alone. Always check the weight and mesh quality first.

We compared the CumminsBrand cap with two main competitors: AeroFit as the premium option and MaxVent as the budget alternative.
Verdict: CumminsBrand struck the perfect balance. It was considerably more affordable than AeroFit yet performed almost identically in cooling tests. It was also noticeably lighter and cooler than the MaxVent cap.
The CumminsBrand breathable baseball cap came out on top because it excelled in three critical areas: cost, materials, and fit. While AeroFit was a bit lighter, it cost nearly $16 more. With CumminsBrand, you get about 90% of the performance for less than half the price.
Unlike budget options that rely on heavy cotton mesh like MaxVent, CumminsBrand uses a polyester/nylon blend. This material actively pulls sweat away from your skin. It dried faster in our tests, with the CumminsBrand cap evaporating moisture 25% quicker than MaxVent. That means less sweat lingering on your scalp.